7.5Longer Ray5 40W

Longer Ray5 40W Review

Makers who want maximum diode cutting power per dollar and can give an open-frame laser its own ventilated, supervised space.

  • 40 W diode
  • Open frame
  • 385 × 385 mm
  • Class 4
  • Marks bare metal
Price tier: Mid-rangeprice tier · see Amazon for today's price

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Our score comes from manufacturer specs, professional reviews, and owner reports. It is not a hands-on lab test.

The verdict

On paper the Ray5 40W is the most cutting power in this guide for the money: a 40 W head, air assist and a 385 mm-square bed for around $650. It's also an open-frame Class 4 machine with manual focus and no camera, and its headline 20 mm one-pass cut hasn't been verified by an independent outlet we trust. Buy it for a garage or workshop where you can enclose and vent it. For a home office, the xTool S1 does similar cutting inside a Class 1 box for roughly three times the price.

What we like

  • 40 W optical module with air assist included for about $650
  • Maker claims 20 mm basswood in one pass, CO2-class thickness on paper
  • Runs offline from the 3.5-in touchscreen and TF card, or over Wi-Fi/USB with LightBurn
  • Flame and motion sensors, temperature protection and an emergency stop

Watch out for

  • Open-frame Class 4 laser: goggles for everyone in the room, plus an enclosure or dedicated space
  • No camera or autofocus, so framing and focusing are manual
  • The thick one-pass cuts are a maker claim; we found no major-outlet test of this 40 W version
  • Diode limits still apply: no clear acrylic and no glass cutting

Score breakdown

Engraving & cutting
8.4
Ease of use
7
Safety & build
5.6
Value
8.4

40 W diode (output; 8-beam compressed module) · Open frame · Class 4

Ray5 40W specs

BrandLonger
Laser typeDiode (Blue diode (~450 nm))
Output power40 W diode (output; 8-beam compressed module)
FormatOpen frame
Work area385 × 385 mm (15.2 × 15.2 in)
Max speed400 mm/s (maker rating)
Laser classClass 4
Cuts woodUp to 20 mm (maker claim)
Clear acrylicNo
MetalMarks bare metal
Air assistIncluded
CameraNo
AutofocusNo
RotaryOptional add-on
SoftwareLaserBurn, LightBurn, LaserGRBL
ConnectivityWi-Fi, USB, TF card, app; 3.5-in touchscreen
Weight12.6 lb
WarrantyNot stated on the listing — confirm before buying
Price tier$$ Mid-range ($500–$1,500). See Amazon for today's price.
  • Longer's spec: 0.10 × 0.15 mm spot, 20 mm basswood and 0.15 mm stainless steel in one pass, 24,000 mm/min (400 mm/s), 5.73 kg.
  • The Amazon listing groups Ray5 configurations under work-area labels; the 40 W is the '385x385mm' option. Confirm the module wattage before ordering.
  • Longer's own store sold Basic/Pro/Pro Max bundles from $679.99 on Oct 29, 2026; Amazon showed $647.99 against a $799.99 list price.
  • Longer lists thin stainless engraving and cutting; a blue diode's mark on bare stainless is slow and low-contrast next to IR or fiber.
  • No hands-on review of the 40 W model from a major outlet found; the score is cautious.

Bundles and power options

Each option is a separate Amazon listing. Prices are typical street prices, not live.

OptionWhat's differentPrice
Ray5 20WHalf the power, 400 × 365 mm bedCheck price
Ray5 40WOur pick: 40 W module with air assistCheck price

Specs are compiled from manufacturer listings and independent reviews and may change between production runs. Laser makers re-bundle often, so confirm what's in the box on the Amazon page before buying.

The Longer Ray5 40W is an open-frame diode laser with a 40 W optical module, air assist in the box and a 385 mm-square bed for about $648 (check today’s price). On paper it offers more cutting power per dollar than anything else in our guide, with a claimed 20 mm basswood cut in one pass. It’s also an open Class 4 machine with manual focus and no camera, and that headline cut hasn’t been checked by an independent outlet we trust. To see whether an open-frame cutter fits how you work, try the laser matcher.

Who the Ray5 40W is for (and who should skip it)

It’s for makers who want to cut thick wood, such as box joints, layered signs and furniture parts, and who have a garage or workshop where an open-frame laser can be enclosed, vented and supervised. If you’ve outgrown a 10 W diode and can’t justify a CO2 or an enclosed 40 W, this is the budget route to thick cuts.

Skip it if the laser has to share a home office or a room with kids. For similar cutting power inside a Class 1 box, the xTool S1 40W costs roughly three times as much but needs no goggles with the lid shut. If you don’t need 40 W, the Atomstack A20 Pro V2 is a cheaper open frame, and if clear acrylic matters, no diode will do; look at a CO2 such as the OMTech K40+.

Key capabilities

The 40 W module combines eight beams into a compressed spot, which Longer specs at 0.10 × 0.15 mm. Longer claims 20 mm basswood and 0.15 mm stainless steel in a single pass, at up to 400 mm/s (24,000 mm/min). Those are maker figures. We found no hands-on review of the 40 W model from a major outlet, which is why our score is cautious despite the specs. Our best laser cutter for wood guide puts it in context against enclosed and CO2 cutters.

The usual diode limits still apply. It can’t cut clear acrylic or glass. On bare stainless the blue beam leaves a slow, low-contrast mark, so for real metal work look at fiber. Dark opaque acrylic, wood, leather and coated metal are its territory. Check specific materials in the material checker.

Day-to-day use

The Ray5 is more self-contained than most open frames. The 3.5-in touchscreen and TF card let you run saved jobs without a computer, and you can also connect over Wi-Fi, USB or Longer’s app. LightBurn and LaserGRBL are supported alongside Longer’s own LaserBurn software, so you won’t be locked into one program.

You’ll focus manually and frame jobs with the laser head, since there’s no camera or autofocus. Safety features include flame and motion sensors, temperature protection and an emergency stop. At 5.73 kg the frame is easy to move between a storage shelf and the bench.

What you’ll need beyond the box

Reliability and warranty

There’s no major independent review of this version, and our model data doesn’t list a warranty term, so confirm coverage with the seller. Longer’s own store sold Basic, Pro and Pro Max bundles from $679.99 on October 29, 2026, while Amazon showed $647.99 against a $799.99 list price. The cheaper Ray5 20W (about $370) uses the same platform with a 400 × 365 mm bed.

Bottom line

The Ray5 40W is the budget open-frame cutter to buy if thickness per dollar is what you’re after: 40 W, air assist and offline control for about $648. Its limits are an open Class 4 beam, manual focus, no camera and a headline cut nobody independent has confirmed. Put it in a workshop, enclose and vent it, and it makes sense. For a home office, pay more for an enclosed machine from our enclosed laser guide. Check the configuration and price on Amazon.

Ready to buy? · 7.5/10Longer Ray5 40WPrice tier: Mid-range · 40 W diode · Open frame
Check price on Amazon

Accessories for the Ray5 40W

Official and universal add-ons sold on Amazon — safety glasses, fume extraction, air assist, rotaries and materials. Check the listing confirms your exact model before you buy.

  • Safety
    CARLANY 190–490 nm OD6+ laser safety glassesUniversal fit

    Blue-diode protection for anyone near an open-frame laser, or when you lift the lid or override an interlock on an enclosed one. Covers 445–455 nm blue diodes only; does not protect against 1064 nm IR/fiber or 10.6 µm CO2. Match the OD rating to your laser's wavelength.

  • Safety
    Amerex B417T 2.5 lb ABC fire extinguisher with bracketUniversal fit

    Lasers cut by burning; a small ABC extinguisher mounted beside the machine is the cheapest fire insurance you can buy. Dry-chemical powder can ruin a laser's optics and electronics; LightBurn recommends a CO2 extinguisher for the machine itself.

  • Safety
    Amerex 322 5 lb carbon dioxide (CO2) fire extinguisherUniversal fit

    Class B:C CO2 leaves no powder residue, so it puts out a fire in the machine without destroying the optics. Pricier than ABC; not rated for Class A (wood/paper) fires on its own, so keep a fire blanket too.

  • Safety
    Prepared Hero emergency fire blanket, 39 × 39 in (2-pack)Universal fit

    Smothers a flare-up on the bed without coating the machine's optics in extinguisher powder.

  • Fumes & enclosure
    AC Infinity Cloudline S4 4-inch inline duct fan with speed controllerUniversal fit

    Boosts a laser's built-in exhaust over long duct runs so smoke actually leaves the room. Check your machine's exhaust port diameter; adapters may be needed.

  • Fumes & enclosure
    VIVOSUN 4-inch aluminum ducting, 25 ft with clampsUniversal fit

    Replaces short stock hoses so you can reach a window or wall vent; foil duct tolerates hot exhaust better than vinyl.

  • Fumes & enclosure
    Creality laser engraver enclosure, 700 × 720 × 400 mm, with exhaust fanCompatible, third-party

    A fire-resistant tent that contains smoke and stray blue light from open-frame diodes. Measure your frame first: the Ray5 40W and A20 Pro V2 footprints are close to the 700 × 720 mm limit. An enclosure doesn't make a Class 4 laser Class 1; keep goggles on when it's open.

  • Rotary
    Ortur laser rotary roller (Y-axis)Compatible, third-party

    An inexpensive, widely used roller rotary for tumblers and cans on open-frame GRBL diodes. Plugs into the Y-axis motor port; confirm your controller's connector and set rotary mode in LightBurn.

  • Materials
    3 mm basswood plywood sheets, 12 × 12 in (12-pack)Universal fit

    The default test and project stock for every laser here; 12 × 12 in fits all but the smallest beds. Cut down for the 150 mm A1C or galvo machines.

  • Materials
    VIBRATITE 4-inch square black slate coasters (60-pack)Universal fit

    Best-selling laser blank: slate engraves light grey on black with any diode, CO2 or IR source.

Compatibility checked October 2026. More in our laser engraver accessories guide.

Ray5 40W FAQ

Can the Longer Ray5 40W really cut 20 mm wood in one pass?
That's Longer's claim for basswood. We found no major-outlet test of the 40 W version, so treat 20 mm as a best-case maker figure. Dense hardwoods and cheap plywood with glue layers will cut more slowly or need extra passes.
Does the Ray5 40W need a computer?
No. It has a 3.5-in touchscreen and a TF card slot, so it can run saved jobs offline. It also connects over Wi-Fi, USB or Longer's app, and works with LightBurn and LaserGRBL.
Is the Ray5 40W safe indoors?
It's an open-frame Class 4 laser. Everyone in the room needs glasses rated for the blue diode wavelength, and it should be enclosed or kept in a dedicated, ventilated space. It has flame and motion sensors, temperature protection and an emergency stop, but those don't contain the beam or the smoke.
How do I make sure I'm ordering the 40 W version on Amazon?
The Amazon listing groups Ray5 configurations under work-area labels. The 40 W is the '385x385mm' option; the 20 W has a 400 × 365 mm bed. Confirm the module wattage on the page before you check out.

Sources

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